Whatever your application may be, consult a small gear manufacturer in order to ensure that you are able to get the perfect small gear for your application. There are a number of different ways to manufacture small gears, each with their own advantages so make sure that you seek out a small gear manufacturer with the capabilities that you require. Read More…
Leading Manufacturers
Omni Gear & Machine Corporation
Joliet, IL | 800-876-7216Omni G & M Corporation is a leading gear fabricator specializing in precision machined and custom solutions in a variety of sizes and types. Please check out Omni G & M’s website or call a friendly personnel member today! Omni G & M’s commitment to customers is job #1 and customers across the United States depend on Omni’s experienced professionals for quality and reliability.
Commercial Gear & Sprocket Company, Inc.
East Walpole, MA | 800-491-1073Gears are what we do best, and we are experts in our field. We have three generations of experience backing our company, and we use all of it to benefit you in any way possible. We know exactly how to make gears efficiently and with durability. No matter what kind of gear you need, we can get it for you. Contact us today for additional details!
Gear Motions, Inc.
Syracuse, NY | 315-488-0100Gear Motions is a leading gear manufacturer specializing in supplying custom cut and ground gears. Whether we’re manufacturing your gear complete or working from your blanks, our wide range of precision gear manufacturing capabilities and services deliver quality gears to meet almost any application. The Gear Motions network is capable of manufacturing all types of products including precision ground helical, spur, bevel and worm gears, sprockets, timing pulleys, shafts, splines and more.
Precision Pump & Gear Works
Houston, TX | 713-862-6200Precision Pump and Gear Works specializes in gear repairs by either rebuilding the broken or chipped teeth, re-cutting them, or by rehobbing them. Part of our repair process is determining what happened so we can report it back to our customers; any misalignments, excessive temperatures, or overloading in the machine will be reported. We offer gearbox repair 24 hours a day, 7 days a week. Precision Pump will pick up and deliver gearboxes for free, all across the US. For more information about PPG call us today!
Schafer Gear Works, Inc.
South Bend, IN | 574-234-4116Schafer Gear Works is a leading producer of high-precision, custom-engineered industrial gears & machined parts. Look to us for the production of your spur, helical or internal gears. Since 1934, our values of hard work & commitment to customer satisfaction have been well ingrained into the culture of our company. Bring us your most demanding specifications and we’ll provide effective solutions.
Perry Tool & Research, Inc.
Hayward, CA | 510-782-9226Perry Tool & Research produces powder metal gears to AGMA standards of 8, 9, 10, 11 and 12 and processes to a Cpk 1.33 minimum. Bushings, bearings, grooved pulleys and an array of other mechanical parts are manufactured to the same high standards. We have 42 years of excellence producing powder metal parts.
Small Gears - Omni Gear & Machine Corporation
Small Gears - Omni Gear & Machine CorporationAs stated before, there are a number of different process that are used in order to manufacturer gears of all sizes, large and small. Gear forming is perhaps the most common process, as it is used to make large batches of the same shape and size of a single type of gear. The process starts out the same for just about every manufacturer, a mold is made of the desired gear based on customer specifications and requirements, and from there the process can go through a number of different forming methods.
Some of these methods include injection molding, casting, forging, roll forming, and quite a few others. Be sure to consult a small gear expert on which type of forming is best for your application. Another part of the process is cutting the gear, which can also be done through a number of different processes such as broaching, shaping, lapping, hobbing, and milling. Again, consult a trusted small gear manufacture to find out what process is right for you.
Once your gear has gone through the forming and cutting process, it must then go through what is called the finishing process where it will be polished. Again, there are a number of options within this process from grinding to honing and this process is really what sets two gears apart from one another. Generally with small gears, the finishing process takes a bit longer as the gear is often more intricate and requires more precision in order to ensure it is properly finished.