Whatever your application may be, consult a small gear manufacturer in order to ensure that you are able to get the perfect small gear for your application. There are a number of different ways to manufacture small gears, each with their own advantages so make sure that you seek out a small gear manufacturer with the capabilities that you require. Read More…
Leading Manufacturers
Omni Gear & Machine Corporation
Joliet, IL | 800-876-7216Omni G & M Corporation is a leading gear fabricator specializing in precision machined and custom solutions in a variety of sizes and types. Please check out Omni G & M’s website or call a friendly personnel member today!
Commercial Gear & Sprocket Company, Inc.
East Walpole, MA | 800-491-1073Gears are what we do best, and we are experts in our field. We have three generations of experience backing our company, and we use all of it to benefit you in any way possible.
Gear Motions, Inc.
Syracuse, NY | 315-488-0100Gear Motions is a leading gear manufacturer specializing in supplying custom cut and ground gears. Our wide range of precision gear manufacturing capabilities and services deliver quality gears to meet almost any application.
Cleveland Gear Company
Cleveland, OH | 800-423-3169Cleveland Gear Company has specialized in worm gear technology including industrial gears, bevel gears, helical gears, worm gears and precision gears since 1912. Applications include steel production, electric power generation, and material transport. Fulfilling your exact requirements is what has and continues to make Cleveland Gear one of the top manufacturers of gearing and enclosed gear drives.
Acme Gear Company, Inc.
Englewood, NJ | 201-568-2245Acme Gear Company offers you over 85 years of specialized experience in the prototype and mass production of top quality precision ground or cut gears, machined products for original equipment manufacturers and the aerospace industry.
Marples Gears, Inc.
San Gabriel, CA | 800-276-4327Marples Gears is a manufacturer of precision gears. Our product offering includes spur, helical, spline, worm, metric gears and more. We are certified to MIL-I-45208 and MIL-STD-456962. We specialize in high-precision, fine-pitch gears for precise movement and positioning requirements. We’ve been serving aerospace, defense, optical, space, medical & commercial industries for 60 years.
Small Gears - Omni Gear & Machine Corporation
Small Gears - Omni Gear & Machine CorporationAs stated before, there are a number of different process that are used in order to manufacturer gears of all sizes, large and small. Gear forming is perhaps the most common process, as it is used to make large batches of the same shape and size of a single type of gear. The process starts out the same for just about every manufacturer, a mold is made of the desired gear based on customer specifications and requirements, and from there the process can go through a number of different forming methods.
Some of these methods include injection molding, casting, forging, roll forming, and quite a few others. Be sure to consult a small gear expert on which type of forming is best for your application. Another part of the process is cutting the gear, which can also be done through a number of different processes such as broaching, shaping, lapping, hobbing, and milling. Again, consult a trusted small gear manufacture to find out what process is right for you.
Once your gear has gone through the forming and cutting process, it must then go through what is called the finishing process where it will be polished. Again, there are a number of options within this process from grinding to honing and this process is really what sets two gears apart from one another. Generally with small gears, the finishing process takes a bit longer as the gear is often more intricate and requires more precision in order to ensure it is properly finished.
